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Diesel Engines & Parts
Yuchai YC4108 Engine Overhaul Kit D30-9000200 Piston Liner Set
Yuchai YC4108 Engine Overhaul Kit D30-9000200 Piston Liner Set
Yuchai YC4108 Engine Overhaul Kit D30-9000200 Piston Liner Set
Yuchai YC4108 Engine Overhaul Kit D30-9000200 Piston Liner Set

Yuchai YC4108 Engine Overhaul Kit D30-9000200 Piston Liner Set

Model: YC4108

Part Number: D30-9000200

Brands: Yuchai

Engine Model: YC4108

Engine Type: Diesel

Scope of application: light and medium trucks, agricultural machinery, generator sets, marine auxiliary

A second overhaul kit number for the YC4108

Yuchai used more than one kit number for the YC4108 depending on production period and component supplier. Kit D30-9000200 is the alternative to A9W00-9000200, and which one applies depends on the engine's build rather than on the model name alone.

We ask for the engine serial number and, where possible, the old piston number when a kit is ordered. That information lets us confirm the kit rather than shipping the closest match and hoping.

What the kit covers

  • Pistons matched to the bore and compression ratio.
  • Piston rings in the correct thickness and tension.
  • Cylinder liners with O-rings.
  • Gasket set covering head, manifold, pan and pump seals.

How to tell which kit you need

Compare the old piston with the new one. Piston height, bowl shape and ring groove width are the features that identify the generation, and they are visible side by side. If the old piston is not available, the engine serial number usually resolves it.

Signs the engine needs a rebuild

  • Oil consumption rising with no external leak
  • Smoke that persists after warm-up
  • Blow-by pressurising the crankcase
  • Compression low across cylinders
  • Oil pressure below specification at hot idle
  • Loss of power under load

Assembly sequence

  1. Clean the block and check deck flatness.
  2. Check liner protrusion after fitting new liners.
  3. Check piston clearance and ring gaps.
  4. Fit pistons with a ring compressor.
  5. Fit the head with a new gasket and new bolts.
  6. Prime the oil system and retorque after cool-down.

Why the piston identifies the kit

The piston is the part that changed between generations, because compression ratio and bowl design were revised. Two kits can look identical in the carton but differ in the piston crown, and the difference only shows as smoke or poor economy once the engine is running.

Agricultural duty and filtration

Dust is the main enemy of a YC4108 in field service. Keep the air filter housing sealed and replace the element at interval. An engine that has run with a leaking intake will wear the new kit faster than the old one wore out.

Kit or individual parts

An engine that has worn one liner has usually worn all of them similarly. Mixing one new liner with the rest produces uneven compression and a second rebuild within a season.

Break-in

Run at varying load, increasing gradually, and change oil early. Holding a constant heavy load glazes the bores and leaves the rings unseated.

Maintenance after the rebuild

Clean air, correct oil and prompt attention to leaks decide how long the new parts last. Record the kit number in the engine log so the next overhaul starts with a clear reference.

Freight and packing

Kits are heavy but compact, with pistons and liners packed separately and the gasket set flat. Tell us about consolidation so we can plan the load.

What is not in the kit

The kit covers the wearing parts that are replaced together, but it does not include bearings, head bolts, rod bolts or the water pump. Those are ordered separately because they depend on the crankshaft size and on the engine's condition rather than on the kit number.

Plan the order so everything arrives together. A kit sitting in the workshop waiting for a set of main bearings is no better than no kit at all, and on a farm the machine is usually needed before the parts arrive.

Common rebuild mistakes

The most common mistakes are fitting liners into a bore that was not cleaned properly, skipping the deck flatness check, reusing head bolts and mixing pistons between weight classes. Each produces a failure soon after the engine returns to service, when rework costs far more than the original check.

Ordering the right bearings with the kit

Bearings depend on the crankshaft size, not on the kit. If the crankshaft is being reused, measure the journals first and order shells to match. If it is being replaced, standard shells normally apply, but confirm with the supplier before the engine goes together.

Send the crankshaft part number with the kit order and we will confirm which shell grade matches, so that everything arrives in one shipment.

FAQ

How do I choose between this kit and A9W00-9000200?

Send the engine serial number and a photo of the old piston crown and we will confirm.

Is the head gasket included?

Yes, the gasket set includes the head gasket.

Does the kit include bearings?

No, bearings are ordered separately.

How long does a rebuild take?

Two to four working days for an experienced workshop.

Related parts and categories

Browse the Yuchai engine overhaul kit category, and pair the kit with the YC4108 piston B8800-1004001 or the YC4108 connecting rod A8300-1004200.

Description

Yuchai YC4108 Piston (9000200). The piston receives combustion pressure directly and transfers it to the rod, while conducting heat out through the rings. The bowl profile shapes how fuel and air mix.

Confirm the piston number and the engine plate together. Pistons are specified by rating, so the engine model alone does not identify the right part.

The part number is the reliable identifier here. Where the old number is unreadable, measure the component and compare it with the drawing rather than guessing from the engine model. On this engine, confirm the YC4108 application against the engine plate before ordering.

Check piston-to-bore clearance and ring end gaps in the actual bore. Measuring in a spare liner gives a false reading and is a common cause of oil use after a rebuild.

Ordering note. If the old number has been superseded, the replacement number is quoted alongside the original so the purchasing file stays consistent.

Related reading: Piston Ring Selection: Gap, Tension and Bore Condition

We Are 30 Years Diesel Engine Parts Supplier
BrandEPID
Warranty12 Months
Condition100%New
More ModelsWeichai: YC4108, and other Weichai series.
ShippingBy sea / air / express (DHL, FEDEX, TNT, UPS, EMS)
PackingStandard exporting packing or as required
Payment TermL/C, T/T, Western Union, Trade Assurance
Delivery Time3-7 days (depend on order)
Selling Point1. On-time Delivery   2. Genuine Quality Assurance   3. Professional Supplier

How to tell which kit you need

Compare the old piston with the new one. Piston height, bowl shape and ring groove width are the features that identify the generation, and they are visible side by side. If the old piston is not available, the engine serial number usually resolves it.

Signs the engine needs a rebuild

  • Oil consumption rising with no external leak
  • Smoke that persists after warm-up
  • Blow-by pressurising the crankcase
  • Compression low across cylinders
  • Oil pressure below specification at hot idle
  • Loss of power under load

Assembly sequence

  1. Clean the block and check deck flatness.
  2. Check liner protrusion after fitting new liners.
  3. Check piston clearance and ring gaps.
  4. Fit pistons with a ring compressor.
  5. Fit the head with a new gasket and new bolts.
  6. Prime the oil system and retorque after cool-down.

Why the piston identifies the kit

The piston is the part that changed between generations, because compression ratio and bowl design were revised. Two kits can look identical in the carton but differ in the piston crown, and the difference only shows as smoke or poor economy once the engine is running.

Agricultural duty and filtration

Dust is the main enemy of a YC4108 in field service. Keep the air filter housing sealed and replace the element at interval. An engine that has run with a leaking intake will wear the new kit faster than the old one wore out.

Kit or individual parts

An engine that has worn one liner has usually worn all of them similarly. Mixing one new liner with the rest produces uneven compression and a second rebuild within a season.

Break-in

Run at varying load, increasing gradually, and change oil early. Holding a constant heavy load glazes the bores and leaves the rings unseated.

Maintenance after the rebuild

Clean air, correct oil and prompt attention to leaks decide how long the new parts last. Record the kit number in the engine log so the next overhaul starts with a clear reference.

Freight and packing

Kits are heavy but compact, with pistons and liners packed separately and the gasket set flat. Tell us about consolidation so we can plan the load.

What is not in the kit

The kit covers the wearing parts that are replaced together, but it does not include bearings, head bolts, rod bolts or the water pump. Those are ordered separately because they depend on the crankshaft size and on the engine's condition rather than on the kit number.

Plan the order so everything arrives together. A kit sitting in the workshop waiting for a set of main bearings is no better than no kit at all, and on a farm the machine is usually needed before the parts arrive.

Common rebuild mistakes

The most common mistakes are fitting liners into a bore that was not cleaned properly, skipping the deck flatness check, reusing head bolts and mixing pistons between weight classes. Each produces a failure soon after the engine returns to service, when rework costs far more than the original check.

Ordering the right bearings with the kit

Bearings depend on the crankshaft size, not on the kit. If the crankshaft is being reused, measure the journals first and order shells to match. If it is being replaced, standard shells normally apply, but confirm with the supplier before the engine goes together.

Send the crankshaft part number with the kit order and we will confirm which shell grade matches, so that everything arrives in one shipment.

Related parts and categories

Browse the Yuchai engine overhaul kit category, and pair the kit with the YC4108 piston B8800-1004001 or the YC4108 connecting rod A8300-1004200.

Detailed picture

Yuchai YC4108 Engine Overhaul Kit D30-9000200 Piston Liner Set
Yuchai YC4108 Engine Overhaul Kit D30-9000200 Piston Liner Set
Yuchai YC4108 Engine Overhaul Kit D30-9000200 Piston Liner Set
Yuchai YC4108 Engine Overhaul Kit D30-9000200 Piston Liner Set

Q&A

  • How do I choose between this kit and A9W00-9000200?

    Send the engine serial number and a photo of the old piston crown and we will confirm.

  • Is the head gasket included?

    Yes, the gasket set includes the head gasket.

  • Does the kit include bearings?

    No, bearings are ordered separately.

  • How long does a rebuild take?

    Two to four working days for an experienced workshop.

Why buy from EPID

EPID supplies diesel engine parts for Weichai, Baudouin, Yuchai, Caterpillar, Sinotruk, FAW Xichai and Cummins engines. Every order is checked against the original part number before packing, and our team can identify a part from a photo of the engine plate. Ask for a quotation with your model and quantity and we will reply within one working day.

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