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Diesel Engines & Parts
Yuchai YC4108 Connecting Rod A8300-1004200 Diesel Engine Parts
Yuchai YC4108 Connecting Rod A8300-1004200 Diesel Engine Parts
Yuchai YC4108 Connecting Rod A8300-1004200 Diesel Engine Parts
Yuchai YC4108 Connecting Rod A8300-1004200 Diesel Engine Parts

Yuchai YC4108 Connecting Rod A8300-1004200 Diesel Engine Parts

Model: YC4108

Part Number: A8300-1004200

Brands: Yuchai

Engine Model: YC4108

Engine Type: Diesel

Scope of application: light and medium trucks, agricultural machinery, generator sets, marine auxiliary

Connecting rod duty in the YC4108

The connecting rod links the piston to the crankshaft and reverses load twice per revolution. It is pulled in tension by piston inertia, pushed in compression by combustion and bent sideways as the crank swings. Part A8300-1004200 is the forged rod for the Yuchai YC4108, with a small end bush for the piston pin and bearing shells at the big end.

The YC4108 is a workhorse four-cylinder used in trucks, agricultural machinery and gensets. It often runs at high load in dusty conditions, which makes bearing condition and oil quality the deciding factors in rod life.

Applications and fitment

The rod fits YC4108 engines across its ratings. Confirm the engine plate and the old rod number before ordering. Rods from different ratings can share a length but differ in weight and small end diameter.

Forging and matching

  • Forged alloy steel with grain flow along the shank.
  • Weight matching within a set.
  • Big end bore and small end bush machined to specification.
  • Matched cap retained with its rod.

Rods ship with the bush fitted and new rod bolts where the design uses stretch bolts.

Symptoms of a damaged rod

  • Deep knock increasing with load
  • Oil pressure dropping as clearance opens
  • Bearing shells with copper visible
  • Lighter double knock at idle from the pin
  • Bend or twist visible on a surface plate
  • Oval scoring on the crank journal

Installation practice

  1. Check every rod for bend and twist before assembly.
  2. Verify big end bore with new shells fitted.
  3. Confirm oil clearance with plastigauge.
  4. Fit new rod bolts and torque to specification.
  5. Check pin fit in the bush for free rotation.
  6. Keep rods numbered and refit to the same journals.

Checking alignment and twist

Rod alignment is measured with a fixture or a surface plate and pins. Bend shows as a height difference between pins, twist as an angular difference. A rod that is out by only a little still fits, but it loads the piston against the bore and wears the bearing on one side.

Bearings and clearance

Shells come in standard and undersize grades and the grade must match the journal after any regrind. Check clearance with plastigauge rather than assuming. Rod bolts are stretch bolts and must be replaced every time a rod is opened.

Dust and oil contamination

Yuchai engines often work in dusty agricultural or construction conditions. Dust that reaches the oil accelerates bearing wear and turns a healthy rod into a failure within a season. Keep the air filter sealing properly and change oil at the severe-duty interval.

Choosing the correct rod

Match the part number, the engine rating and the piston pin diameter. A rod from a different rating may be the wrong weight, which shows as vibration at speed and early main bearing wear.

Freight and packing

Rods are packed in a rigid carton with the big end protected and caps wired to their rods. If the shipment includes pistons, tell us so they can travel together.

Rod and piston assembly checks

Before the piston and rod go into the bore, confirm that the ring gaps are correct for that cylinder, the pin rotates freely in the bush and the circlips seat fully in their grooves. A circlip that is not seated will come out under load and score the bore within minutes of running.

Check that the rod number matches the journal it came from. On an engine rebuilt for the first time the numbers may not be present, so mark them yourself during disassembly. Mixing caps between rods is a reliable way to destroy a big end bearing in the first hundred hours.

Torque and stretch on rod bolts

Rod bolts are the most highly stressed fasteners in the engine. They are tightened to a stretch figure or to a torque plus angle, and they must be replaced every time a rod is opened. A reused bolt has already passed its elastic limit and can fail under load, which usually destroys the block as well as the rod.

Use a calibrated torque wrench and follow the specified sequence. Guessing at torque on rod bolts is the single most expensive shortcut in an engine rebuild.

FAQ

Are rod bolts included?

New rod bolts are supplied where the design uses stretch bolts.

Can I replace just one rod?

Yes, if the crank and other rods are undamaged. Match the weight class.

How do I check for bend?

Mount on a surface plate with pins in both ends and measure with a dial gauge.

What causes rod bearing failure?

Low oil pressure, contaminated oil or detonation.

Related parts and categories

Browse the Yuchai piston and components category, and pair the rod with the YC4108 piston ring D30-1004016 or the YC4108 crankshaft B8800-1005001B.

Description

Yuchai YC4108 Connecting Rod (1004200). This rod converts linear piston motion into rotation and carries the load through the big end shell. Weight matching and bolt condition decide how smoothly that happens.

Note the rod bolt type and length. Bolts are torque-to-yield on these engines and must be new on every rebuild, so order them with the rod.

Numbers beginning 1004 are numeric-series numbers used on later WP7 and WP8 production, where mounting detail changed without a change of nominal type. On this engine, confirm the YC4108 application against the engine plate before ordering.

Check piston-to-bore clearance and ring gaps before the piston and rod go in. Once the sump is on, correcting either means stripping the engine again.

Ordering note. For fleet customers, a consolidated stock list can be quoted against the engine plates in service, which usually exposes duplicated part numbers across similar units.

Related reading: Piston Ring Selection: Gap, Tension and Bore Condition

We Are 30 Years Diesel Engine Parts Supplier
BrandEPID
Warranty12 Months
Condition100%New
More ModelsWeichai: YC4108, and other Weichai series.
ShippingBy sea / air / express (DHL, FEDEX, TNT, UPS, EMS)
PackingStandard exporting packing or as required
Payment TermL/C, T/T, Western Union, Trade Assurance
Delivery Time3-7 days (depend on order)
Selling Point1. On-time Delivery   2. Genuine Quality Assurance   3. Professional Supplier

Forging and matching

  • Forged alloy steel with grain flow along the shank.
  • Weight matching within a set.
  • Big end bore and small end bush machined to specification.
  • Matched cap retained with its rod.

Rods ship with the bush fitted and new rod bolts where the design uses stretch bolts.

Symptoms of a damaged rod

  • Deep knock increasing with load
  • Oil pressure dropping as clearance opens
  • Bearing shells with copper visible
  • Lighter double knock at idle from the pin
  • Bend or twist visible on a surface plate
  • Oval scoring on the crank journal

Installation practice

  1. Check every rod for bend and twist before assembly.
  2. Verify big end bore with new shells fitted.
  3. Confirm oil clearance with plastigauge.
  4. Fit new rod bolts and torque to specification.
  5. Check pin fit in the bush for free rotation.
  6. Keep rods numbered and refit to the same journals.

Checking alignment and twist

Rod alignment is measured with a fixture or a surface plate and pins. Bend shows as a height difference between pins, twist as an angular difference. A rod that is out by only a little still fits, but it loads the piston against the bore and wears the bearing on one side.

Bearings and clearance

Shells come in standard and undersize grades and the grade must match the journal after any regrind. Check clearance with plastigauge rather than assuming. Rod bolts are stretch bolts and must be replaced every time a rod is opened.

Dust and oil contamination

Yuchai engines often work in dusty agricultural or construction conditions. Dust that reaches the oil accelerates bearing wear and turns a healthy rod into a failure within a season. Keep the air filter sealing properly and change oil at the severe-duty interval.

Choosing the correct rod

Match the part number, the engine rating and the piston pin diameter. A rod from a different rating may be the wrong weight, which shows as vibration at speed and early main bearing wear.

Freight and packing

Rods are packed in a rigid carton with the big end protected and caps wired to their rods. If the shipment includes pistons, tell us so they can travel together.

Rod and piston assembly checks

Before the piston and rod go into the bore, confirm that the ring gaps are correct for that cylinder, the pin rotates freely in the bush and the circlips seat fully in their grooves. A circlip that is not seated will come out under load and score the bore within minutes of running.

Check that the rod number matches the journal it came from. On an engine rebuilt for the first time the numbers may not be present, so mark them yourself during disassembly. Mixing caps between rods is a reliable way to destroy a big end bearing in the first hundred hours.

Torque and stretch on rod bolts

Rod bolts are the most highly stressed fasteners in the engine. They are tightened to a stretch figure or to a torque plus angle, and they must be replaced every time a rod is opened. A reused bolt has already passed its elastic limit and can fail under load, which usually destroys the block as well as the rod.

Use a calibrated torque wrench and follow the specified sequence. Guessing at torque on rod bolts is the single most expensive shortcut in an engine rebuild.

Related parts and categories

Browse the Yuchai piston and components category, and pair the rod with the YC4108 piston ring D30-1004016 or the YC4108 crankshaft B8800-1005001B.

Detailed picture

Yuchai YC4108 Connecting Rod A8300-1004200 Diesel Engine Parts
Yuchai YC4108 Connecting Rod A8300-1004200 Diesel Engine Parts
Yuchai YC4108 Connecting Rod A8300-1004200 Diesel Engine Parts
Yuchai YC4108 Connecting Rod A8300-1004200 Diesel Engine Parts

Q&A

  • Are rod bolts included?

    New rod bolts are supplied where the design uses stretch bolts.

  • Can I replace just one rod?

    Yes, if the crank and other rods are undamaged. Match the weight class.

  • How do I check for bend?

    Mount on a surface plate with pins in both ends and measure with a dial gauge.

  • What causes rod bearing failure?

    Low oil pressure, contaminated oil or detonation.

Why buy from EPID

EPID supplies diesel engine parts for Weichai, Baudouin, Yuchai, Caterpillar, Sinotruk, FAW Xichai and Cummins engines. Every order is checked against the original part number before packing, and our team can identify a part from a photo of the engine plate. Ask for a quotation with your model and quantity and we will reply within one working day.

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