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Diesel Engines & Parts
Weichai WP7 WP8 Cylinder Liner 610800010503 Diesel Engine Parts
Weichai WP7 WP8 Cylinder Liner 610800010503 Diesel Engine Parts
Weichai WP7 WP8 Cylinder Liner 610800010503 Diesel Engine Parts
Weichai WP7 WP8 Cylinder Liner 610800010503 Diesel Engine Parts

Weichai WP7 WP8 Cylinder Liner 610800010503 Diesel Engine Parts

Model: WP7 / WP8

Part Number: 610800010503

Brands: Weichai Power

Engine Model: WP7, WP7H, WP8, WP8H

Engine Type: Diesel

Scope of application: medium and heavy trucks, buses, construction machinery, generator sets

The liner as the working surface

The cylinder liner is the surface the piston rings run against, and it carries the heat of combustion into the coolant. On the Weichai WP7 and WP8, part 610800010503 is the wet liner used across the mid-range family. Its bore finish, roundness and protrusion above the deck decide how well the engine seals, how much oil it uses and how long the rings last.

Liners wear slowly and then fail quickly. Once the cross hatch has polished away, rings cannot hold oil and the bore starts scuffing. At that point oil consumption rises and blow-by increases until the engine is rebuilt.

Fitment

The liner fits WP7, WP7H, WP8 and WP8H engines in trucks, buses, loaders and generator sets. Confirm the engine plate and the old liner number: liner flange thickness and O-ring groove position changed on some production batches, and a liner that sits too high or too low causes head gasket failure.

Bore finish and inspection

  • Bore diameter and ovality measured at three heights.
  • Plateau honing so rings bed in without excessive oil consumption.
  • Flange thickness checked for correct protrusion.
  • O-ring groove inspected for damage that would leak coolant.

The liner is supplied with its O-ring set. Use assembly grease, never oil-based grease, which swells the rubber and causes leaks.

Symptoms of worn liners

  • Oil consumption rising without external leaks
  • Blue smoke at cold start
  • Blow-by pushing oil out of the breather
  • Glazed or vertically scored bores
  • Ring end gaps far beyond specification
  • Coolant in the oil after an O-ring failure

A visible ridge at the top of ring travel means the liner must be replaced rather than honed.

Installation essentials

  1. Clean the block bores to bare metal.
  2. Fit new O-rings with assembly grease.
  3. Measure protrusion with a dial gauge; keep it consistent across cylinders.
  4. Hold the liner down while rotating the crank.
  5. Check piston clearance before fitting rings.

Matching liners, pistons and rings

Order the liner, piston and ring as a matched set where possible. A liner honed for one ring type may not suit another brand, and mixing parts is the most common cause of oil consumption right after a rebuild.

Maintenance for liner life

Keep coolant chemistry in range to prevent cavitation pitting, change oil at the severe-duty interval and keep the air filter clean. Dust ingress wears a liner faster than any other single cause, especially in construction and agricultural use.

Protrusion, head gasket sealing and why it matters

Liner protrusion is the height the liner sits above the block deck. It is small, often only a few hundredths of a millimetre, and it is what allows the head gasket fire ring to crush onto the liner top and seal combustion pressure. If protrusion is too low, combustion gas escapes into the coolant. If it varies between cylinders, the head gasket is clamped unevenly and fails at the weakest point.

Measure every liner with a dial gauge on a magnetic base, referencing the deck rather than the liner flange. If the figure is out of specification, the cause is usually a dirty seat, a damaged shim or the wrong liner. Do not compensate by over-torquing the head bolts; that distorts the head and causes a different failure.

Cross reference before ordering

WP7 and WP8 liners look similar to WP6 parts but differ in flange thickness and overall length. Compare the old liner with the new one on a flat surface before assembling the engine. If the engine has been rebuilt before, the block may already have been machined, which changes the protrusion requirement; in that case our team can advise on shims.

Coolant quality and cavitation damage

Wet liners vibrate against the coolant as the piston slaps, which creates pressure waves that can collapse and pit the liner surface from the outside. That is cavitation, and it eventually perforates the liner into the water jacket. The defence is a coolant with the correct inhibitor package at the correct concentration, maintained on schedule.

Plain water, or a mix that has been diluted repeatedly by topping up, offers no protection. If you find pitting on the outer surface of a removed liner, treat it as a warning about the whole cooling system and flush the engine before fitting new liners.

FAQ

Are O-rings included?

Yes, the correct set for the block bore is supplied with each liner.

Can I replace one liner only?

Possible, but a full set keeps compression balanced on a high-mileage engine.

Do new liners need honing?

No. They are supplied plateau honed and ready to fit.

What causes pitting?

Cavitation from incorrect coolant or air in the system.

Related parts and categories

Browse the Weichai cylinder liner category, and complete the rebuild with the WP7 and WP8 piston 610800030035 or the WP7 and WP8 connecting rod 610800030073.

Description

We offer OEM quality and excellent after-sales service as a complementary option. Engine brands supported include Weichai, Baudouin, Yuchai, Caterpillar, FAW Xichai, Sinotruk, Cummins and other engine parts. Specifically engine overhaul kits, pistons, cylinder liners, crankshafts, camshafts, fuel pumps, water pumps, lube pumps, injectors, and other performance parts.

If you are not sure about the part number that you need, please provide all the information you have, such as the equipment nameplate, engine nameplate or engine number, or real photos.

EPID diesel engine parts warehouse

The liner as the working surface

The cylinder liner is the surface the piston rings run against, and it carries the heat of combustion into the coolant. On the Weichai WP7 and WP8, part 610800010503 is the wet liner used across the mid-range family. Its bore finish, roundness and protrusion above the deck decide how well the engine seals, how much oil it uses and how long the rings last.

Liners wear slowly and then fail quickly. Once the cross hatch has polished away, rings cannot hold oil and the bore starts scuffing. At that point oil consumption rises and blow-by increases until the engine is rebuilt.

Fitment

The liner fits WP7, WP7H, WP8 and WP8H engines in trucks, buses, loaders and generator sets. Confirm the engine plate and the old liner number: liner flange thickness and O-ring groove position changed on some production batches, and a liner that sits too high or too low causes head gasket failure.

We Are 30 Years Diesel Engine Parts Supplier
BrandEPID
Warranty12 Months
Condition100%New
More ModelsWeichai: WP7, WP7H, WP8, WP8H, and other Weichai series.
ShippingBy sea / air / express (DHL, FEDEX, TNT, UPS, EMS)
PackingStandard exporting packing or as required
Payment TermL/C, T/T, Western Union, Trade Assurance
Delivery Time3-7 days (depend on order)
Selling Point1. On-time Delivery   2. Genuine Quality Assurance   3. Professional Supplier

Bore finish and inspection

  • Bore diameter and ovality measured at three heights.
  • Plateau honing so rings bed in without excessive oil consumption.
  • Flange thickness checked for correct protrusion.
  • O-ring groove inspected for damage that would leak coolant.

The liner is supplied with its O-ring set. Use assembly grease, never oil-based grease, which swells the rubber and causes leaks.

Symptoms of worn liners

  • Oil consumption rising without external leaks
  • Blue smoke at cold start
  • Blow-by pushing oil out of the breather
  • Glazed or vertically scored bores
  • Ring end gaps far beyond specification
  • Coolant in the oil after an O-ring failure

A visible ridge at the top of ring travel means the liner must be replaced rather than honed.

Installation essentials

  1. Clean the block bores to bare metal.
  2. Fit new O-rings with assembly grease.
  3. Measure protrusion with a dial gauge; keep it consistent across cylinders.
  4. Hold the liner down while rotating the crank.
  5. Check piston clearance before fitting rings.

Matching liners, pistons and rings

Order the liner, piston and ring as a matched set where possible. A liner honed for one ring type may not suit another brand, and mixing parts is the most common cause of oil consumption right after a rebuild.

Maintenance for liner life

Keep coolant chemistry in range to prevent cavitation pitting, change oil at the severe-duty interval and keep the air filter clean. Dust ingress wears a liner faster than any other single cause, especially in construction and agricultural use.

Protrusion, head gasket sealing and why it matters

Liner protrusion is the height the liner sits above the block deck. It is small, often only a few hundredths of a millimetre, and it is what allows the head gasket fire ring to crush onto the liner top and seal combustion pressure. If protrusion is too low, combustion gas escapes into the coolant. If it varies between cylinders, the head gasket is clamped unevenly and fails at the weakest point.

Measure every liner with a dial gauge on a magnetic base, referencing the deck rather than the liner flange. If the figure is out of specification, the cause is usually a dirty seat, a damaged shim or the wrong liner. Do not compensate by over-torquing the head bolts; that distorts the head and causes a different failure.

Cross reference before ordering

WP7 and WP8 liners look similar to WP6 parts but differ in flange thickness and overall length. Compare the old liner with the new one on a flat surface before assembling the engine. If the engine has been rebuilt before, the block may already have been machined, which changes the protrusion requirement; in that case our team can advise on shims.

Coolant quality and cavitation damage

Wet liners vibrate against the coolant as the piston slaps, which creates pressure waves that can collapse and pit the liner surface from the outside. That is cavitation, and it eventually perforates the liner into the water jacket. The defence is a coolant with the correct inhibitor package at the correct concentration, maintained on schedule.

Plain water, or a mix that has been diluted repeatedly by topping up, offers no protection. If you find pitting on the outer surface of a removed liner, treat it as a warning about the whole cooling system and flush the engine before fitting new liners.

Related parts and categories

Browse the Weichai cylinder liner category, and complete the rebuild with the WP7 and WP8 piston 610800030035 or the WP7 and WP8 connecting rod 610800030073.

Detailed picture

Weichai WP7 WP8 Cylinder Liner 610800010503 Diesel Engine Parts
Weichai WP7 WP8 Cylinder Liner 610800010503 Diesel Engine Parts
Weichai WP7 WP8 Cylinder Liner 610800010503 Diesel Engine Parts
Weichai WP7 WP8 Cylinder Liner 610800010503 Diesel Engine Parts

Q&A

  • Are O-rings included?

    Yes, the correct set for the block bore is supplied with each liner.

  • Can I replace one liner only?

    Possible, but a full set keeps compression balanced on a high-mileage engine.

  • Do new liners need honing?

    No. They are supplied plateau honed and ready to fit.

  • What causes pitting?

    Cavitation from incorrect coolant or air in the system.

Why buy from EPID

EPID supplies diesel engine parts for Weichai, Baudouin, Yuchai, Caterpillar, Sinotruk, FAW Xichai and Cummins engines. Every order is checked against the original part number before packing, and our team can identify a part from a photo of the engine plate. Ask for a quotation with your model and quantity and we will reply within one working day.

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