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Diesel Engines & Parts
Weichai WP12 WD618 Cylinder Liner 612630010055 Engine Parts
Weichai WP12 WD618 Cylinder Liner 612630010055 Engine Parts
Weichai WP12 WD618 Cylinder Liner 612630010055 Engine Parts
Weichai WP12 WD618 Cylinder Liner 612630010055 Engine Parts

Weichai WP12 WD618 Cylinder Liner 612630010055 Engine Parts

Model: WP12 / WD618

Part Number: 612630010055

Brands: Weichai Power

Engine Model: WP12, WD12, WD618, WP12.430, WP12.460

Engine Type: Diesel

Scope of application: heavy trucks, mining dump trucks, construction machinery, marine and generator engines

Why the cylinder liner matters on a WP12

The cylinder liner is the working surface of the combustion chamber. Pistons, rings, fuel and air all meet inside it, and every combustion event pushes the liner outward before it springs back. On the Weichai WP12 and WD618 engines, part 612630010055 is the wet liner that guides the piston, transfers heat to the coolant and holds compression. Its bore geometry, surface finish and ovality decide how well the rings seal and how much oil the engine consumes.

A worn liner shows up as blue smoke, oil consumption, hard starting when cold and a glazed or polished bore when the head is removed. Because the WP12 is a high-load engine used in mining and long-haul trucks, liner condition at 400,000 to 600,000 km is usually the deciding factor in whether an overhaul is needed.

Engines that use liner 612630010055

This liner is specified for the 12-litre Weichai family, including WP12 and WD12 road engines and the WD618 marine and industrial variants. Typical installations are HOWO and Shacman heavy tractors, 8x4 dump trucks and mixers, mining haul trucks, dredging and marine auxiliary engines, and large generator sets.

The WP12 and WD618 share the same bore family but differ in some liner flange details depending on production year. Always confirm the engine plate and, where possible, the old liner number before ordering.

Manufacturing and bore finish

A liner is only as good as its final honing. Ours are centrifugally cast in high-phosphorus alloy iron, machined, then plateau honed to produce a cross-hatch that holds oil while allowing rings to seat quickly. Production checks include:

  • Bore diameter and ovality measured at several heights so the piston-to-liner clearance stays within specification.
  • Surface roughness verified to the plateau specification rather than a simple average roughness value.
  • Flange thickness and seat angle checked so the liner sits at the correct height above the block deck.
  • Roundness of the lower bore where the O-rings seal against the block.

Liner kits are supplied with the correct O-rings and, where applicable, the shims needed to set protrusion. Using the wrong O-ring compound is a common cause of coolant leaking into the oil pan after a rebuild.

Signs the liners are worn

  • Oil consumption rising without visible external leaks
  • Blue smoke at start-up that clears after a few minutes
  • Blow-by increasing crankcase pressure and pushing oil out of the breather
  • Polished, glazed or vertically scored bore surfaces
  • Worn ring end gaps measured well beyond specification
  • Coolant in the oil or oil in the coolant when an O-ring has failed

If the bore has a visible ridge at the top of ring travel, the liner must be replaced rather than honed. Honing an oval bore only postpones the problem.

Installation essentials

  1. Clean the block bores until they are free of scale and old O-ring residue.
  2. Fit new O-rings with assembly grease, never with oil-based grease that swells the rubber.
  3. Check liner protrusion above the deck with a dial gauge; it must be within the factory tolerance and consistent across cylinders.
  4. Hold the liner in place while turning the crank, so the liner does not lift.
  5. Measure piston-to-liner clearance before fitting rings.
  6. Deglaze or lightly hone only if the supplier specifies it for the ring type being used.

After assembly, refill coolant slowly, run the engine to temperature and re-check the torque of the head bolts and the coolant level after the first cool-down.

Choosing the right liner set

WP12 liners are often sold as a kit with pistons and rings. Buying a matched kit avoids clearance problems caused by mixing brands. If you already have pistons, give us the piston part number and we will supply the liner set and ring pack that match.

For fleets running in dusty conditions, inspect the air filter system at the same time. Dust ingress is the fastest way to wear out a new set of liners.

Maintenance for long liner life

Keep coolant chemistry in range, change oil at the interval for severe duty, and never run the engine with a failed air filter or a leaking intake hose. Cold starts in sub-zero weather also accelerate wear; use the correct oil viscosity and allow the engine to warm up before loading it.

FAQ

Are the O-rings included?

Yes, the liner is supplied with the correct O-ring set for the block bore.

Can I replace one liner only?

It is possible, but on a high-mileage WP12 we recommend replacing the full set so that compression and oil consumption stay balanced across cylinders.

Do I have to hone the liner before fitting?

No. The liner is supplied plateau honed and ready for ring seating. Follow the ring manufacturer instructions if a specific break-in procedure is required.

What causes liner pitting?

Cavitation from incorrect coolant or a poor coolant mixture. Use the specified coolant and keep the system free of air.

Related parts and categories

Explore the Weichai cylinder liner range, and complete the rebuild with a WP12 piston kit 612630900001 or the WD618 overhaul repair kit 612600900080.

Description

We offer OEM quality and excellent after-sales service as a complementary option. Engine brands supported include Weichai, Baudouin, Yuchai, Caterpillar, FAW Xichai, Sinotruk, Cummins and other engine parts. Specifically engine overhaul kits, pistons, cylinder liners, crankshafts, camshafts, fuel pumps, water pumps, lube pumps, injectors, and other performance parts.

If you are not sure about the part number that you need, please provide all the information you have, such as the equipment nameplate, engine nameplate or engine number, or real photos.

EPID diesel engine parts warehouse

Why the cylinder liner matters on a WP12

The cylinder liner is the working surface of the combustion chamber. Pistons, rings, fuel and air all meet inside it, and every combustion event pushes the liner outward before it springs back. On the Weichai WP12 and WD618 engines, part 612630010055 is the wet liner that guides the piston, transfers heat to the coolant and holds compression. Its bore geometry, surface finish and ovality decide how well the rings seal and how much oil the engine consumes.

A worn liner shows up as blue smoke, oil consumption, hard starting when cold and a glazed or polished bore when the head is removed. Because the WP12 is a high-load engine used in mining and long-haul trucks, liner condition at 400,000 to 600,000 km is usually the deciding factor in whether an overhaul is needed.

Engines that use liner 612630010055

This liner is specified for the 12-litre Weichai family, including WP12 and WD12 road engines and the WD618 marine and industrial variants. Typical installations are HOWO and Shacman heavy tractors, 8x4 dump trucks and mixers, mining haul trucks, dredging and marine auxiliary engines, and large generator sets.

The WP12 and WD618 share the same bore family but differ in some liner flange details depending on production year. Always confirm the engine plate and, where possible, the old liner number before ordering.

We Are 30 Years Diesel Engine Parts Supplier
BrandEPID
Warranty12 Months
Condition100%New
More ModelsWeichai: WP12, WD12, WD618, WP12.430, WP12.460, and other Weichai series.
ShippingBy sea / air / express (DHL, FEDEX, TNT, UPS, EMS)
PackingStandard exporting packing or as required
Payment TermL/C, T/T, Western Union, Trade Assurance
Delivery Time3-7 days (depend on order)
Selling Point1. On-time Delivery   2. Genuine Quality Assurance   3. Professional Supplier

Manufacturing and bore finish

A liner is only as good as its final honing. Ours are centrifugally cast in high-phosphorus alloy iron, machined, then plateau honed to produce a cross-hatch that holds oil while allowing rings to seat quickly. Production checks include:

  • Bore diameter and ovality measured at several heights so the piston-to-liner clearance stays within specification.
  • Surface roughness verified to the plateau specification rather than a simple average roughness value.
  • Flange thickness and seat angle checked so the liner sits at the correct height above the block deck.
  • Roundness of the lower bore where the O-rings seal against the block.

Liner kits are supplied with the correct O-rings and, where applicable, the shims needed to set protrusion. Using the wrong O-ring compound is a common cause of coolant leaking into the oil pan after a rebuild.

Signs the liners are worn

  • Oil consumption rising without visible external leaks
  • Blue smoke at start-up that clears after a few minutes
  • Blow-by increasing crankcase pressure and pushing oil out of the breather
  • Polished, glazed or vertically scored bore surfaces
  • Worn ring end gaps measured well beyond specification
  • Coolant in the oil or oil in the coolant when an O-ring has failed

If the bore has a visible ridge at the top of ring travel, the liner must be replaced rather than honed. Honing an oval bore only postpones the problem.

Installation essentials

  1. Clean the block bores until they are free of scale and old O-ring residue.
  2. Fit new O-rings with assembly grease, never with oil-based grease that swells the rubber.
  3. Check liner protrusion above the deck with a dial gauge; it must be within the factory tolerance and consistent across cylinders.
  4. Hold the liner in place while turning the crank, so the liner does not lift.
  5. Measure piston-to-liner clearance before fitting rings.
  6. Deglaze or lightly hone only if the supplier specifies it for the ring type being used.

After assembly, refill coolant slowly, run the engine to temperature and re-check the torque of the head bolts and the coolant level after the first cool-down.

Choosing the right liner set

WP12 liners are often sold as a kit with pistons and rings. Buying a matched kit avoids clearance problems caused by mixing brands. If you already have pistons, give us the piston part number and we will supply the liner set and ring pack that match.

For fleets running in dusty conditions, inspect the air filter system at the same time. Dust ingress is the fastest way to wear out a new set of liners.

Maintenance for long liner life

Keep coolant chemistry in range, change oil at the interval for severe duty, and never run the engine with a failed air filter or a leaking intake hose. Cold starts in sub-zero weather also accelerate wear; use the correct oil viscosity and allow the engine to warm up before loading it.

Related parts and categories

Explore the Weichai cylinder liner range, and complete the rebuild with a WP12 piston kit 612630900001 or the WD618 overhaul repair kit 612600900080.

Detailed picture

Weichai WP12 WD618 Cylinder Liner 612630010055 Engine Parts
Weichai WP12 WD618 Cylinder Liner 612630010055 Engine Parts
Weichai WP12 WD618 Cylinder Liner 612630010055 Engine Parts
Weichai WP12 WD618 Cylinder Liner 612630010055 Engine Parts

Q&A

  • Are the O-rings included?

    Yes, the liner is supplied with the correct O-ring set for the block bore.

  • Can I replace one liner only?

    It is possible, but on a high-mileage WP12 we recommend replacing the full set so that compression and oil consumption stay balanced across cylinders.

  • Do I have to hone the liner before fitting?

    No. The liner is supplied plateau honed and ready for ring seating. Follow the ring manufacturer instructions if a specific break-in procedure is required.

  • What causes liner pitting?

    Cavitation from incorrect coolant or a poor coolant mixture. Use the specified coolant and keep the system free of air.

Why buy from EPID

EPID supplies diesel engine parts for Weichai, Baudouin, Yuchai, Caterpillar, Sinotruk, FAW Xichai and Cummins engines. Every order is checked against the original part number before packing, and our team can identify a part from a photo of the engine plate. Ask for a quotation with your model and quantity and we will reply within one working day.

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